VIM-C Vacuum induction melting and casting furnace
Process materials:
Iron, nickel, and cobalt-based high-temperature resistant materials;
Non-ferrous metals;
Solar silicon crystals and special materials;
Special or superalloys;
Main Applications:
Remelting and alloying;
Degassing and refining;
Cruiseless melting (suspension melting);
Recycling;
Thermal reduction purification, zone melting purification, and distillation purification of metallic elements;
2. Casting
Directional crystallization;
Single crystal growth;
Precision casting;
3. Special Controlled Forming
Vacuum continuous casting (bars, plates, tubes);
Vacuum strip casting (strip casting);
Vacuum powder production;
Product Classification:
1. By weight of molten material (based on Fe-7.8): Standard sizes include: 50g, 100g, 500g, 1kg, 5kg, 10kg, 25kg, 50kg, 100kg, 200kg, 500kg, 1T, 1.5T, 2T, 3T, 5T; (Customization available upon request)
2. By working cycle: Periodic, semi-continuous
3. By equipment structure: Vertical, horizontal, vertical-horizontal
4. By material contamination: Crucible melting, suspension melting
5. By process performance: Alloy melting, metal purification (distillation, zone melting), directional solidification, precision casting, special forming (plate, rod, wire powder production), etc.
6. By heating method: Induction heating, resistance heating (graphite, nickel-chromium, molybdenum, tungsten)
7. By application: Laboratory materials research, pilot-scale small-batch production, large-scale mass production of materials. Equipment can be customized according to user requirements.
We can customize the equipment according to the user's requirements.
Features:
1. Precise temperature control minimizes reaction between the crucible and the molten material;
2. Different process procedures can be applied to different types of steel and alloys; convenient and safe control of process cycles;
3. High application flexibility; suitable for modular expansion or future supplementary changes in a modular structure system;
4. Optional electromagnetic stirring or argon (bottom blowing) gas agitation to achieve steel homogenization;
5. Use of appropriate tundish slag removal and filtration technology during casting;
6. Use of appropriate runners and tundishes effectively removes oxides.
7. Configurable with crucibles of different sizes, offering high flexibility;
8. Crucible can be tilted at full power;
9. Low alloy element burn-off, minimizing environmental pollution impact;
10.Optimized matching of medium-frequency power supply and induction coil electrical parameters results in low power consumption and high efficiency;
11. The induction coil adopts advanced foreign technology, with special insulation treatment on the coil surface to ensure no discharge under vacuum, providing excellent conductivity and sealing.
12. Shorter vacuuming time and production cycle time, increased process integrity and product quality through automated casting control;
13. Wide pressure range selectable from micro-positive pressure to 6.67 x 10⁻³ Pa;
14. Enables automated control of the melting and casting processes;
Main technical parameters
|
Model |
VIM-C500 |
VIM-C0.01 |
VIM-C0.025 |
VIM-C0.05 |
VIM-C0.1 |
VIM-C0.2 |
VIM-C0.5 |
VIM-C1.5 |
VIM-C5 |
|
Capacity (Steel) |
500g |
10kg |
25kg |
50kg |
100kg |
200kg |
500kg |
1.5t |
5t |
| Pressure raise rate |
≤ 3Pa/H |
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Ultimate vacuum |
6×10-3 Pa(Empty,cool status) |
6×10-2Pa(Empty,cool status) |
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|
Work vacuum |
6×10-2 Pa(Empty,cool status) |
6×10-2Pa(Empty,cool status) |
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|
Input power |
3 Phase、380±10%、50Hz |
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|
MF |
8kHz |
4000Hz |
2500Hz |
2500Hz |
2000Hz |
1000Hz |
1000/300Hz |
1000/250Hz |
500/200Hz |
|
Rated power |
20kW |
40kW |
60/100kW |
100/160kW |
160/200kW |
200/250kW |
500kW |
800kW |
1500kW |
|
Total power |
30 kVA |
60kVA |
75/115kVA |
170/230kVA |
240/280kVA |
350kVA |
650kVA |
950kVA |
1800kVA |
|
Output voltage |
375V |
500V |
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Rated temperature |
1700℃ |
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|
Gross weight |
1.1T |
3.5T |
4T |
5T |
8T |
13T |
46T |
50T |
80T |
|
Cooling water consumption |
3.2 m3/h |
8m3/h |
10m3/h |
15m3/h |
20m3/h |
60m3/h |
80m3/h |
120m3/h |
150m3/h |
|
Cooling water pressure |
0.15~0.3MPa |
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Cooling water temperature |
15℃-40℃(Industrial-grade purified water) |
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